FASS Titanium Signature Series PLUS 250G Fuel System for Dodge/RAM 1998.5-2004 Cummins 5.9L

$849.00

FASS Titanium Signature Series PLUS 250G Fuel System for Dodge/RAM 1998.5-2004 Cummins 5.9L

SKU: TSPD08250G
FASS Titanium Signature Series PLUS Fuel System

FASS Titanium Signature Series PLUS 250GPH Fuel System for Dodge/RAM 1998.5-2004 Cummins 5.9L (TSPD08250G)

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If you drive a 1998.5-2004 Dodge/RAM with the Cummins diesel engine, upgrading your fuel filtration and delivery WILL TRIPLE the life of the injection system, increase MPG and power, and provide exceptional extreme cold weather operation.

That’s exactly why we engineered the Titanium Signature Series PLUS Fuel System, to outlast and outperform anything else on the market. This system is designed to provide the purest possible fuel to your Cummins and built to outlast it.

The Titanium Signature Series PLUS is our premier fuel system for pickup applications, combining high-flow performance, advanced filtration, air/vapor separation, and upgraded components in one complete system. Its steel bracket design provides superior stability while allowing the pump to tuck closer to the frame for better clearance and reduced visibility. The PLUS Series flows up to 290 gallons per hour through 1/2-inch ports and 1/2-inch fuel line, with larger fuel-line configurations available on high-flow applications, and accessory ports allow the installation of heater options for extreme cold weather operation.

The PLUS Series also incorporates an integrated Heat Sink: ORB fittings and 6061 aluminum black anodized fittings pull heat away from the motor, reducing operating temperature and thermal stress. The Heat Sink reduces motor temperature by 20°F or more, further extending the life of the million-mile motor and maintaining consistent performance under demanding conditions. Black anodized ORB (O-Ring Boss) fittings, 6061 aluminum black anodized AN fittings, and black fuel line give the system an ultra-clean installation.

Without proper fuel filtration, diesel injection systems are prone to excessive wear that can cost thousands. The Titanium Signature Series removes over 99% of the water from your fuel along with air, vapor, and debris down to 2 microns absolute, delivering clean, conditioned fuel to your engine at a consistent pressure.

Peace of Mind, Efficiency, Power

  • Supports Stock & Modified Cummins: Plenty of fuel for stock and modified Dodge/RAM applications.
  • Injector Protection: WILL TRIPLE the life of your fuel injection system.
  • FASS Filtration: Optimizes combustion, restores horsepower, and maximizes MPG.
  • Limited Lifetime Warranty: Register your FASS system and you’re covered.

Advanced Filtration Technology

FASS doesn’t just move fuel, we filter it better than anyone.

  • Water Separation: Extreme Water Separation Technology, third-party proven to eliminate over 99% of free and emulsified water.
  • Air/Vapor Removal: Patented process eliminates entrained air/vapor that damage injection systems and reduce power and efficiency.
  • 2 Micron Absolute Filtration (Microglass): Removes debris smaller than OEM filters can catch.
  • Mass Flow Return (MFR): Continuously polishes your diesel by returning unused fuel through the filters so your tank always holds clean, conditioned fuel.

Key Benefits

  • Improves Reliability: WILL TRIPLE the injection system life.
  • Maximized Horsepower: Stronger throttle response, improved fuel atomization, restored injection timing, and a more balanced engine.
  • Optimized MPG: More efficient and complete combustion.
  • Peace of Mind: The Extreme Water Separator acts as a fail-safe during severe fuel contamination. If it reaches capacity it acts as a dam and shuts down fuel flow, preventing costly repairs and downtime.
  • Cold Weather Confidence: Reliable starts and operation in harsh climates, especially when paired with the appropriate FASS Fuel Heater.
  • Proven Reliability: Less than a 0.5% failure rate.
  • Cleaner Operation: Improved fuel quality and combustion reduces soot output.
  • Improves Fuel Lubricity: Increases lubricity by at least 10% by removing entrained air/vapor.
  • Lower Cost of Ownership: Reduced maintenance and fewer injection-system repairs.
  • Consistent Engine Performance: Reduces "hot fuel" effects and delivers true engine balancing with a smoother, quieter idle.
  • Easier Startups: Dependable starts, including extreme cold weather operation.
  • Reduced Emissions and Temps: Reduces regenerations, soot, EGTs, and water and oil temperatures and consumption.

Key Features

  • Fuel Flow: 250 GPH, supports modified 5.9L Cummins engines from 900 HP up to 1200 HP.
  • 2 Micron Absolute Filtration: Captures finer debris than OEM filters.
  • Water Removal: Removes over 99% of free and emulsified water from fuel (third-party verified).
  • Patented Air/Vapor Removal Process
  • Fuel Lubricity: Increases lubricity by at least 10%.
  • Injector Life: WILL TRIPLE the life of fuel injection components.
  • Motor Life: Rated for over 1,000,000 miles.
  • Filter Life: Up to 30,000 miles.
  • Warranty: Limited Lifetime Warranty with registration.
  • Optional Electric Fuel Heater Kits Available
  • Mass Flow Return (MFR): Continuously polishes fuel for maximum cleanliness.
  • Whisper Technology: Industry’s quietest motor.
  • Performance Radius Cuts (PRC): Smoother internal fuel flow with no sharp restrictions.
  • Mounting: Heavy-duty bolt-on steel mounting brackets.
  • Manufactured from 6061 T-6 aircraft quality aluminum
  • Integrated Heat Sink: Reduces motor operating temperature by 20°F or more for increased motor longevity.
  • PLUS Fittings and Line: Black anodized ORB (O-Ring Boss) fittings, 6061 aluminum black anodized AN fittings, and black fuel line for an ultra-clean installation.
  • Steel Bracket Design: Superior stability, with the pump tucked closer to the frame for better clearance and reduced visibility.
  • 1/2-inch ports and 1/2-inch fuel line, with larger fuel-line configurations on high-flow systems.
  • 5/8-inch Mass Flow Return line.
  • Preset pressure for your specific application.
  • Accessory ports for heater options.
  • Multiple filter cross references available.

Why Choose FASS?

See more here at Why FASS or review our craftsmanship standards at FASS Craftsmanship

At FASS, we don’t rush products to market, we “Strive for perfection & settle for excellence”. That’s why our systems have a failure rate of less than .5%, and why diesel owners across the country trust us to protect their investments. Whether you’re daily driving your Cummins-powered Dodge/RAM or building horsepower, the FASS Titanium Signature Series PLUS Fuel System gives you peace of mind and performance you can feel. Register your system with FASS to activate the limited lifetime warranty.

  • Compatible With: 1998.5-2004 Dodge/RAM Cummins 5.9L
  • Part Number: TSPD08250G
  • Flow Rating: 250 GPH, 900 to 1200 HP. True flow rating on diesel fuel at operational pressure, not like our competitors’ exaggerated flow numbers on thinner fluids at 0 PSI.
  • Warranty: Limited Lifetime Warranty with registration

Vehicle Fitment by Year

  • 1998 Dodge Ram 2500 – 5.9L Cummins
  • 1998 Dodge Ram 3500 – 5.9L Cummins
  • 1999 Dodge Ram 2500 – 5.9L Cummins
  • 1999 Dodge Ram 3500 – 5.9L Cummins
  • 2000 Dodge Ram 2500 – 5.9L Cummins
  • 2000 Dodge Ram 3500 – 5.9L Cummins
  • 2001 Dodge Ram 2500 – 5.9L Cummins
  • 2001 Dodge Ram 3500 – 5.9L Cummins
  • 2002 Dodge Ram 2500 – 5.9L Cummins
  • 2002 Dodge Ram 3500 – 5.9L Cummins
  • 2003 Dodge Ram 2500 – 5.9L Cummins
  • 2003 Dodge Ram 3500 – 5.9L Cummins
  • 2004 Dodge Ram 2500 – 5.9L Cummins
  • 2004 Dodge Ram 3500 – 5.9L Cummins
Weight 28 lbs
Dimensions 18 × 14 × 11.5 in